Automated Kitting & Assembly for Multi-SKU Brands
High-speed automated systems that handle variety packs, subscription boxes, promotional bundles, and retail configurations with precision and efficiency.
Stop losing money on manual assembly. Automate your kitting at $0.45-$0.75 per unit with 99.8% accuracy and zero seasonal hiring headaches.
Manual Kitting Is Costing You More Than You Think
Labor costs eat your margins – In-house kitting teams cost $180K-$350K annually before accounting for errors and turnover.
Seasonal demand creates chaos – Hiring temp workers for peak seasons means constant recruiting, training inefficiency, and quality issues when volume matters most.
Can't scale without adding headcount – Every volume increase or new SKU configuration requires more people, space, and management overhead.
Quality issues cause downstream problems – Manual assembly means errors. Wrong products, incorrect quantities, missing components cost you in complaints and returns.
High-Speed Automation. Zero Manual Assembly Waste.
Variety Packs & Multi-SKU Bundles Automated assembly of multi-product variety packs with precise component selection and quality control. Beverage packs, snack assortments, sample packs, seasonal configurations.
Cost: $0.45-$0.75 per unit vs. $2-$4 for manual assembly
Subscription Boxes & Recurring Kits Monthly subscription boxes and curated product collections assembled with consistency. Beauty boxes, wellness kits, food subscriptions, personalized configurations.
Promotional Kits & Gift Sets Limited-time promotions, gift sets, holiday bundles, and seasonal configurations ready for retail or DTC distribution.
Retail & Club Store Configurations Retail-ready kits and club store multi-packs meeting strict compliance requirements. PDQ displays, shelf-ready packaging, multi-unit shrink wraps.
WHY OUR KITTING IS DIFFERENT
Automated Speed & Accuracy – High-speed case packing with quality control at every stage. 50,000+ units per day with 99.8% accuracy.
Flexible Capacity – Scale from 10,000 to 100,000+ units monthly without adding headcount. Seasonal spikes and new SKU configurations implemented in days.
Integrated Operations – Kitting happens in the same facility as packaging production and fulfillment. Zero handoffs, zero delays.
Powered by Purpose – Our kitting is supported by our Bridgeway partnership, providing meaningful employment to people with disabilities. Quality work meets social impact.
KITTING CAPABILITIES
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SKU Complexity:
Up to 500+ active configurations, 2-20+ components per kit, variable contents, personalized configurations
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Volume Capacity:
10,000+ units/month minimum, 50,000+ units/day during peak, flexible scaling, rush orders accommodated
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Quality Control:
Automated weight verification, visual inspection, component count validation, barcode scanning, photo documentation
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Special Capabilities:
Shrink wrapping, insert placement, tamper-evident sealing, expiration date tracking, lot code management