Stop Losing Money on Manual Packaging, Kitting & Fulfillment
Automated operations in one facility. Built for CPG brands ready to scale without the chaos.
We eliminate the hidden costs of managing multiple vendors, manual labor, and retail compliance headaches—so you can focus on growing your brand.
Trusted by nationally recognized brands shipping into:
The problem your facing today
Growth Breaks the Supply Chain Before It Builds the Brand
Most brands hit a breaking point where manual operations can't keep up with demand.
Manual Kitting Costs Are Killing Your Margins
Labor costs of $180K-$350K annually for in-house teams, plus errors, training turnover, and constant management overhead.
Too Many Vendors, Too Many Problems
Coordinating 4-6 different suppliers costs 15-20 hours per week and creates endless delays, quality issues, and finger-pointing.
Seasonal Demand Creates Chaos
Hiring and firing cycles, inventory crunches, and capacity constraints hit hardest during your biggest sales opportunities.
real client, real savings
A beverage brand was spending $8.70 per tray on manual cartooning and bundling. We automated it for $5.00 per tray.
At 168,000 trays annually, that's $622,000 saved; redirected from labor costs to brand growth.
Everything Under One Roof. Automated to Scale.
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Packaging Automation
Custom corrugate, flexible packaging, retail displays, and club store configurations—designed and produced in-house.
Key capabilities:
📦 Custom corrugate & carton configuration
📦 Flexible packaging for retail & club stores
📦 POP display assembly and fulfillment
📦 Multi-SKU bundling at scale
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Automated Kitting & Assembly
High-speed automated systems that handle variety packs, subscription boxes, promotional bundles, and retail configurations with precision.
Key capabilities:
📦 50,000+ units per day during peak seasons
📦 Quality control checkpoints at every stage
📦 500+ active SKU configurations
📦 Cost-effective at $0.45-$0.75 per unit
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Multi-Channel Fulfillment
DTC, retail, wholesale, and club store distribution with the compliance expertise major retailers demand.
Key capabilities:
📦 Seamless fulfillment process in one space
📦 99.8% order accuracy rate
📦 EDI integration with major retailers
📦 Full retail compliance expertise (Target, Costco, major grocery)
Why Growing CPG Brands Choose Total Packaging
One Facility = Zero Handoff Delays
Your packaging materials, kitting, and fulfillment happen in the same 75,000 sq ft space. No shipping between vendors. No coordination chaos. No finger-pointing when something goes wrong. Just seamless execution from raw materials to shipped orders.
Automation Built for Brand Scale
We're not a startup 3PL still figuring things out, and we're not a massive warehouse where you're just another account number. We're sized for growing brands doing $5M-$50M+ who need serious automation capabilities without enterprise complexity.
Retail & Club Expertise
We understand compliance requirements for Target, Costco, Sam's Club, and major grocery chains. Your products arrive on-spec, on-time, and shelf-ready—every single time. No chargebacks. No rejected shipments. No learning on your dime.
Powered by Purpose
Our kitting and assembly operations are supported by our partnership with Bridgeway, providing meaningful employment to people with disabilities. Quality work meets social impact.
Built for the Brands That Move Fast
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Beauty & Personal Care
Subscription boxes, promotional bundles, retail displays
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E-Commerce
Pick, pack, ship with multi-channel distribution
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Food & Beverage
Automated variety packs, club configurations, retail-ready packaging
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Health & Wellness
Compliance-ready packaging and fulfillment
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Manufacturing
Contract packaging, kitting, white-label assembly
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Retail & CPG
Club store optimization, retail compliance expertise
See Exactly Where You're Losing Money
In 20 minutes, we'll show you what automation could unlock at your volume.
The Supply Chain Efficiency Audit
What we'll analyze:
✓ Your current cost-per-unit for kitting and fulfillment
✓ Where manual processes are eating your margins
✓ Automation opportunities at your specific volume
✓ Hidden costs in your multi-vendor setup
✓ Projected savings if you consolidated operations
You'll walk away with:
→ Clear breakdown of current vs. optimized costs
→ Custom automation roadmap for your product mix
→ No-obligation recommendations (even if we're not the right fit)
What happens next:
1. Discovery Call
(20 min) We learn about your volume, SKUs, and current setup
2. Custom Proposal
Detailed cost analysis and transition plan tailored to your operations
3. Pilot Program
Start with one product line to prove ROI before full commitment
No long-term contracts. No setup fees. Just results.
Or contact Kyle directly:
📞 815-509-7163
Frequently Asked Questions
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We're sized for brands doing $5M-$50M+ in revenue. If you're shipping 10,000+ units per month or running multi-SKU configurations, we can likely help. Schedule a discovery call to discuss your specific situation.
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Most brands are fully operational within 4-8 weeks. We offer pilot programs where you can start with one product line to prove ROI before committing to full-scale operations.
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Yes. While we're located in Northern Illinois, we serve brands nationwide and ship into all major retail and club store channels across the country.
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We're not just a warehouse. We handle packaging production, kitting, AND fulfillment in one facility. This eliminates vendor coordination, reduces costs, speeds up timelines, and gives you a single point of contact for your entire supply chain.
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Food & beverage, beauty & personal care, e-commerce, health & wellness, retail CPG, and manufacturing. We've worked with nationally recognized brands in all of these categories.